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Prefabricated Solutions for External Wall Cladding Systems

Characteristics and Applications

Prefabricated concrete cladding leverages concrete’s high plasticity to fully realize architects’ design visions, lending large public buildings’ exteriors a distinctive aesthetic appeal. This type of decorative concrete cladding consists of reinforced concrete panels with a surface layer crafted through reverse molding technology. By creatively manipulating colors, tones, textures, styles, and irregular lines, and by combining patterns and hues, decorative concrete can mimic natural materials such as marble, granite, brick, tile, and wood.

The simplicity and solidity of plain concrete evoke the timeless elegance of ancient and natural architecture. Manufactured industrially in factories, these panels enable rapid construction, ensure high quality, and reduce maintenance costs. Depending on project requirements, they can be designed as composite insulated exterior wall panels that integrate decoration, insulation, and enclosure functions, or serve solely as decorative cladding for composite walls.

Types of Finishes

■ Brick Veneer

Prefabricated research | External wall cladding system

■ Stone Veneer

Prefabricated research | External wall cladding system

■ Clear Water Concrete Finish

Prefabricated research | External wall cladding system

■ Colorful Concrete Veneer

Prefabricated research | External wall cladding system

Technical Performance Indicators and Standards

■ Thermal Insulation

Standard concrete panels are combined with 50-80mm thick polystyrene boards, achieving a thermal transmittance below 0.60 W/(m²·K), effectively complying with the “Energy Saving Design Standards for Civil Buildings”.

■ Structural Performance

These claddings meet the requirements of GB50010 “Code for Design of Concrete Structures” and GB50204 “Code for Acceptance of Construction Quality of Concrete Structures”.

■ Decorative Quality

They conform to GB50210 “Code for Quality Acceptance of Building Decoration and Renovation Engineering”.

■ Seismic Performance

The decorative concrete cladding is attached to the main structure via flexible connectors, allowing for inter-story displacement during earthquakes. This design is suitable for regions with seismic fortification intensity up to 8 degrees.

Classification of Panel Types and Design Parameters for Exterior Wall Cladding

Prefabricated research | External wall cladding system

External Wall Panel Connection Structure

Prefabricated research | External wall cladding system

Installation Method
■ Installation and Connections

The prefabricated concrete cladding should be attached to the main structure using flexible connection nodes that provide support below and tension above. Currently, these flexible nodes include elastic sliding connectors and elastoplastic deformation connectors.

■ Interface Dimensions

The gap between the panel and the main structure should be 30-50mm, while the joint width between panels should range from 15-25mm.

Waterproofing of Panel Joints

■ Building Sealants

Select sealants appropriate for the exterior finish, ensuring their performance meets relevant national or industry standards.

Residential Industrialization Private Think Tank Group: 147874495

Industrial Architectural Designer Group: 138517101

Industrial Architecture Student Group: 199516367

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