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Innovative Rotating 'Woven' Brick Sculpture at St. Mary's Church by PLY+

St. Mary’s Hospital has always prioritized building a spiritual community. The hospital park’s first structure was erected in 1959 by the Felician Sisters to provide healthcare support to the rapidly growing community fueled by the automobile industry’s expansion. Over time, the region’s population has become increasingly diverse both demographically and spiritually. Reflecting this historic context, the architect incorporated a Roman Catholic church, a confessional, and a Muslim prayer room within the building’s design.

BIM architecture | Rotating 'woven' brick sculpture: St. Mary's Church/PLY+

This project, an extension within the hospital park, was strategically sited during the conceptual phase. The location was chosen to align spatially with the hospital’s northern entrance and to visually connect with the existing cross on the hospital’s north facade, creating a deliberate relationship between the new church and the existing religious symbol.

BIM architecture | Rotating 'woven' brick sculpture: St. Mary's Church/PLY+

In designing the church’s exterior, the architect explored the tactile and visual potential of brick and stone to create a refined yet versatile aesthetic that embodies the church’s spiritual essence.

BIM architecture | Rotating 'woven' brick sculpture: St. Mary's Church/PLY+BIM architecture | Rotating 'woven' brick sculpture: St. Mary's Church/PLY+

The church’s spatial layout begins with situating the building at a lower elevation to maintain respectful harmony with the existing hospital structure. Where the new building intersects the old, the architect shifts the orientation from horizontal to vertical to emphasize the significance of this addition.

BIM architecture | Rotating 'woven' brick sculpture: St. Mary's Church/PLY+

Sunlight plays a critical role in the church’s design. The architect oriented the building to create a sacred space filled with natural light: a tall, narrow window on the east facade welcomes the morning sun at 6 a.m.; a specially designed dichroic glass window on the south filters selective spectral colors; and paired windows on the west side visually connect to a future healing garden.

BIM architecture | Rotating 'woven' brick sculpture: St. Mary's Church/PLY+BIM architecture | Rotating 'woven' brick sculpture: St. Mary's Church/PLY+

Extensive experimentation was conducted with the dichroic glass to ensure it harmonizes with the building’s solar exposure. Within the sacred space, the chapel, altar, and lectern are all carved from durable white marble limestone blocks using advanced digital fabrication techniques.

BIM architecture | Rotating 'woven' brick sculpture: St. Mary's Church/PLY+

▲ Analysis Chart

BIM architecture | Rotating 'woven' brick sculpture: St. Mary's Church/PLY+

BIM architecture | Rotating 'woven' brick sculpture: St. Mary's Church/PLY+BIM architecture | Rotating 'woven' brick sculpture: St. Mary's Church/PLY+

The church’s distinct cone-shaped geometry highlights the chapel’s prominence, emphasizing the core ceremonial elements. The ceiling’s geometric form creates a powerful visual link to the chapel, positioned axially opposite the altar. Furthermore, the architect accentuated key spatial corners using unique brick and stone textures on the building’s surface.

BIM architecture | Rotating 'woven' brick sculpture: St. Mary's Church/PLY+

▲ Analysis Chart

BIM architecture | Rotating 'woven' brick sculpture: St. Mary's Church/PLY+BIM architecture | Rotating 'woven' brick sculpture: St. Mary's Church/PLY+BIM architecture | Rotating 'woven' brick sculpture: St. Mary's Church/PLY+

Innovative diamond-cutting techniques were employed, including clockwise rotation of stones to transform traditional brick stacking into a spiraled connection. The corners are carefully adjusted to maintain this spiral effect, creating a unique woven appearance. The architect also selected bricks and stones with iron-black speckles to visually differentiate the new church from the existing hospital. The reflective material surface and undulating facade further enhance the dynamic play of light on the building.

BIM architecture | Rotating 'woven' brick sculpture: St. Mary's Church/PLY+BIM architecture | Rotating 'woven' brick sculpture: St. Mary's Church/PLY+

Project Drawings

BIM architecture | Rotating 'woven' brick sculpture: St. Mary's Church/PLY+

▲ General Layout Plan

BIM architecture | Rotating 'woven' brick sculpture: St. Mary's Church/PLY+

▲ Floor Plan

BIM architecture | Rotating 'woven' brick sculpture: St. Mary's Church/PLY+

▲ Plan Details

BIM architecture | Rotating 'woven' brick sculpture: St. Mary's Church/PLY+

▲ Front Elevation 1

BIM architecture | Rotating 'woven' brick sculpture: St. Mary's Church/PLY+

▲ Front Elevation 2

BIM architecture | Rotating 'woven' brick sculpture: St. Mary's Church/PLY+

▲ Section 1

BIM architecture | Rotating 'woven' brick sculpture: St. Mary's Church/PLY+

▲ Section 2

Project Information

Type: Chapel

Location: Livonia, USA

Architectural Design: PLY+

Area: Approximately 304 square meters

Year: 2018

Photographers: Adam Smith, Jeffrey Kilmer

Manufacturers: Hunter Douglas, Goldray Glass, Endicott, FritsJurgens, Eastern Architectural Products

Project Team: Craig Borum, Jen Maigret

Project Leaders: Andrew Wolking, Masataka Yoshikawa, William Carpenter

Project Drawings: Markus Boynton, Annabelle Guan, Yibo Jiao, Michie Nimsombun, Maggie Shao, Andrew Wolking, Masataka Yoshikawa, Arvin Yu, Jiashi Yu, Yusi Zha, Dinghao Zhou

Structural Design: SDI Structure

Civil Engineering: IMEG Corp

Mechanical and Electrical Engineering: Nederveld

Lighting Design: Illuminart

Acoustic Design: Arcgeometer

Cost Estimation: Granger Construction

Building Code Compliance: PLY+

Technical Standards Control: PLY+

Security Design: St. Mary Mercy Livonia

Spatial Etiquette Consultation: Gilbert Sunghera

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